Sistema di test degli adsorbenti

Adsorbent Testing System – Advanced Evaluation Platform for Dynamic Adsorption & Desorption Performance

Overview

The Sistema di test degli adsorbenti is a high-precision, fully automated laboratory instrument designed to evaluate the dynamic adsorption, desorption, and catalytic performance of various adsorbents such as activated carbon, zeolites, metal-organic frameworks (MOFs), and composite materials. This system simulates real-world operating conditions—including varying gas compositions, temperatures, humidity levels, and flow rates—to provide accurate, reproducible data on adsorption capacity, breakthrough curves, regeneration efficiency, and service life.

Ideal for environmental engineering firms, catalyst manufacturers, air purification technology developers, and R&D laboratories, this system enables rapid screening and optimization of adsorbents for applications in industrial exhaust treatment, VOC removal, odor control, and carbon capture.

Core Functions & Capabilities

Function	Description
✅ Simulate Diverse Atmospheric Conditions	Replicate industrial flue gas, urban air pollution, or indoor environments with customizable gas mixtures (e.g., VOCs, NOₓ, SO₂, CO₂).
✅ Dynamic Adsorption Process Simulation	Real-time monitoring of gas uptake under continuous flow conditions using mass flow controllers (MFCs) and online gas analyzers.
✅ Desorption & Regeneration Analysis	Evaluate thermal or vacuum-based regeneration cycles; analyze off-gas composition to assess desorption behavior.
✅ Activated Carbon Service Life Testing	Simulate long-term operation to predict actual lifespan under specific loading conditions.
✅ Catalytic Effectiveness Evaluation	Test catalytic oxidation performance when combined with catalysts (e.g., Pt, Pd, MnO₂) for enhanced VOC destruction.
✅ On-Site Process Simulation	Replicate actual plant operating parameters (temperature, pressure, flow rate) for predictive modeling.
✅ High-Temperature Oxidation Simulation	Assess material stability and performance under elevated temperatures (up to 800°C) for incineration or thermal regeneration scenarios.

📌 All tests are logged digitally with real-time data visualization and exportable reports.

Key Applications

Industry	Application
Environmental Protection	VOC removal from paint booths, printing plants, chemical factories
Air Purification	Development of HEPA + activated carbon filters for HVAC systems
Automotive Emissions Control	Testing of adsorbents for evaporative emissions (EVAP) control
Industrial Waste Gas Treatment	Evaluation of adsorbents for solvent recovery and odor abatement
Carbon Capture & Storage (CCS)	Screening of CO₂ capture materials under dynamic flow conditions
Research & Development	Material discovery, performance comparison, and process optimization

Technical Features

🔬 Multi-Gas Input System:
Supports up to 6 independent gas channels (e.g., N₂, O₂, CH₄, C₆H₆, H₂O vapor) with precise MFC control.
🧪 Online Gas Detection:
Integrated FTIR, GC-TCD, or PID sensors for real-time analysis of inlet/outlet gas concentrations.
🔥 Temperature Control:
Heating zone up to 800°C with programmable ramping and holding profiles.
💨 Flow Rate Regulation:
Adjustable flow rates from 10 mL/min to 100 L/min, suitable for both lab-scale and pilot testing.
🔄 Regeneration Module (Optional):
Enables thermal or vacuum regeneration cycles to assess reusability and cycle stability.
📊 Data Logging & Software Suite:
Built-in software records breakthrough curves, adsorption capacity, decay rate, and lifetime prediction. Data can be exported in CSV/PDF format.
⚠️ Safety & Automation:
Over-temperature protection, gas leak detection, automatic shutdown, and remote monitoring capabilities.

Product Specifications

Parameter	Specification
Operating Temperature	Room Temp – 800°C (with furnace)
Gas Flow Range	10 mL/min – 100 L/min
Gas Channels	Up to 6 (configurable)
Pressure Range	Atmospheric pressure (can be upgraded to vacuum)
Sample Holder Capacity	1–5 g (adjustable)
Heating Zone Length	300 mm
Control Interface	Touchscreen HMI + PC software
Data Output	Breakthrough curve, adsorption capacity, desorption profile, lifetime estimation
Dimensions (L×W×H)	~1200 × 700 × 1000 mm
Weight	~180 kg
Certifications	CE, RoHS, ISO 9001

📌 Custom configurations available for higher temperature, larger sample volume, or integration with GC-MS.

Why Choose Our Adsorbent Testing System?

✔️ Realistic Simulation: Accurately replicates field conditions—no more guesswork.
✔️ Comprehensive Evaluation: From adsorption kinetics to catalyst performance.
✔️ Fast Turnaround: Automated testing reduces manual labor and increases throughput.
✔️ Scalable Design: Suitable for small-scale R&D and pre-commercial validation.
✔️ Cost-Effective Optimization: Identify best-performing materials before large-scale deployment.

Case Study: VOC Removal Efficiency in Paint Booth Exhaust

An environmental engineering company used our adsorbent testing system to compare three types of activated carbon for removing benzene and toluene from paint booth emissions. Results showed:

Material A: 92% removal efficiency at 100 ppm, breakthrough time: 48 hours
Material B: 85% removal, breakthrough time: 36 hours
Material C: 96% removal, breakthrough time: 60 hours (best performer)

Based on these results, the client selected Material C for their full-scale installation, reducing maintenance costs by 30% and improving compliance with emission standards.

This case highlights how the system enables data-driven decisions in environmental engineering.

Conclusion

The Sistema di test degli adsorbenti is a powerful tool for evaluating the performance, durability, and efficiency of adsorbent materials under realistic operating conditions. Whether you’re developing new adsorbents, optimizing existing ones, or selecting the right solution for your waste gas treatment project, this system provides accurate, reliable, and actionable insights.

With its combination of advanced automation, real-time analytics, and flexible configuration, it is the ideal partner for innovation in air quality management, environmental protection, and sustainable manufacturing.

📞 Contact Us Today for a technical consultation, demo, or custom solution design.